东莞徐记食品有限公司

The "unmanned workshop" is equipped with various robots and mechanical devices that can be automatically exchanged. From the first production process to the last finished product inspection, all are automatically completed without people. The palletizing robot loads the products into the boxes in an orderly and efficient manner. The automatic coding machine performs the coding work of the boxes. The handling robot also acts as a good helper for the handling in the workshop. The robots cooperate with each other to realize the real black light factory operation. Improved efficiency142%。

Entering the Xu Fu Ji product transfer area, each AGV (intelligent handling robot) completed the transportation work in an orderly manner according to the planned route, unattended and operated with black lights. The overall transfer plan uses point-to-point + goods-to-person + intelligent handling system, and "human-machine collaboration" realizes automated handling operations between the workshop and the transfer area, and the transportation error is within ±10mm. After the AGV transfer trolley is put into operation, there are no more workers on site, which brings high flexibility and automation to the logistics transfer.

As Xu Fuji's largest workshop, Shaqima workshop realized the first automated production line in 2004. In 2020, it will be further automated and intelligently upgraded, reducing the number of people by 50%, providing a strong guarantee for personnel safety and product stability. The Shaqima workshop now has 6 high-volume fully automatic production lines located in a clean room environment. The production line has advanced robotic arms and packaging equipment. From the production of materials to the final product leaving the factory, it is basically automatically operated by intelligent equipment.

In the past, the workshop used paper forms to manually record production parameters, which resulted in low information transmission rate, low data utilization, and poor accuracy. Therefore, the workshop uses the Internet of Things technology to automatically collect the monitoring points on the production line. Establish real-time data monitoring and failure analysis models for product quality and key equipment on the production line. Production site data can be viewed at any time, and production abnormalities can be handled anywhere. Transform after-event management into in-event management to reduce production waste and prevent production abnormalities.

Earlier, the data management of the net content of packaged products on the workshop site required the on-site personnel to record the cardboard based on the sampling situation, and perform statistics and plotting on site. Xu Fuji launched a set of management system for the characteristics and requirements of the net content record of a single package product-automatically generate the corresponding net content control sampling list according to the production work order of the day, and can automatically trace and draw the chart, generate the chart, and guide the on-site operation in real time The personnel adjust the parameters to ensure that the weight of each single package of products on site meets the standard.

The energy system uses real-time energy collection and transmission, and finally the collected data is analyzed and processed in the system. Energy visualization not only displays the entire park, but also closely monitors production energy and energy pipelines. At the same time, according to the obtained data, the production product and the energy consumption of the production area are evaluated, audited, analyzed, and specific data statistics are generated for the manager to view. It overturns the old way of meter reading, reduces manpower, and enables real-time monitoring and accurate control.

The unmanned forklift usesSLAM（simultaneous localization and mapping,instant positioning and map construction) natural laser navigation, automatically and intelligently recognizes the on-site environment, and draws system maps. Able to automatically plan entry and exit routes based on on-site work orders. Real-time monitoring of the operation of unmanned forklifts through Kanban, and remote control of on-site material transfer. There are reminders and three-meter early warning during the operation process to ensure the safety of the operation process and save the handling labor.

In 2019, Xu Fu Ji launched the face recognition method for swiping and passing. Through the combination of face recognition and the attendance system, employees can directly brush their faces and improve their experience. In addition, face recognition combined with automatic temperature measurement ensures the safety of the park’s epidemic prevention. There is no need for any physical card. One face satisfies all the scenes of Xu Fu Ji Park passage, attendance, access control and meal consumption, and it becomes a reality to walk all over the Xu Fu Ji Park with one face.

Aiming at the finished product logistics scenario from the central warehouse to the regional warehouse, the whole process of transportation planning, vehicle reservation, on-the-go tracking, non-inductive access to the park, digital platform, and document handover is digitized and intelligent. Vehicles entering the factory will automatically allocate the optimal platform according to the task volume and platform usage. Through the Internet of Vehicles technology, real-time monitoring of in-transit vehicles, dispatching decision-making, in-transit tracking and abnormal warning of vehicles are realized, which greatly improves the coordination efficiency of vehicles and warehousing.

At the entrance of Xu Fuji’s restaurant, employees lined up to "swipe their faces" on a screen machine. This is a newly introduced face recognition system for meals. After "swiping their faces", employees came to the buffet selection area , Put the dishes on the plate after you have picked them up, and the details, weight and price of the selected dishes can be immediately displayed on the display. The system automatically settles, and the real frugality is left to people. After eating, you can also see the total calories, carbohydrates, protein, dietary fiber, and fat content of the food you eat through the WeChat applet of the restaurant, so that you can match your meal in a healthier and more balanced manner.